SPV Finance · Institutional Capital Structure

A $247.5M Phase Initial project structured as 20% / 15% / 65% — against a $734.75M total asset base anchored by a $438M COA Reserve and a ~28% planning-basis IRR at $100/ton TMC.

PREPARED FOR
Johnson County, Kansas · Institutional Investors
US GAAP · Option B Full Institutional · March 2026
PREPARED BY
Carbotura, Inc. · Advanced Circular Manufacturing
SPV defaults auto-applied per governing parameters

§0 — SPV Summary

KPI strip · Entity overview

$247.5M
Total Project Cost
Phase Initial (400 TPD)
$734.75M
Total Asset Base
Option B Full Institutional
~28%
Planning-Basis IRR
ESTIMATED
~4 yrs
Equity Payback from COD
ESTIMATED
~10×
30-yr Equity MOIC
ESTIMATED
2.72×
COA Reserve / Debt
Coverage Ratio
~61%
Avg EBITDA Margin
(pre-royalty, planning basis)
Yr 17
Debt-Free Year
Post-COD

§0.2 — Entity Overview

ParameterValue
Entity nameJohnson County ACM SPV, LLC (provisional)
Facility specificationDistributed multi-center ACM — Phase Initial 400 TPD (4 modules, 1–2 centers), scaling to 1,200 TPD (12 modules, 3–4 centers) over 60 months
Project modelBuild-Own-Operate (BOO) — Carbotura constructs, owns, operates all ACM facilities
COA term30 years from Phase Initial Commercial Operations Date (COD)
TMC Fee$100/ton base · 2.5%/year escalation · Carbotura standard floor (floor operative at planning-basis FWDC $42/ton)
Accounting standardUS GAAP
Balance sheet basisOption B — Full Institutional (PP&E + COA Reserve NI 43-101 Gross LOM NRV + IP License NPV)
Grant scenarioConservative 15% of total project cost
Equity interpretationInterpretation A — 20% × total project cost
Total project cost (Phase Initial)$247.5M ($75M first 100 TPD + $57.5M × 3 additional 100 TPD modules)
Annual throughput (Phase Initial)146,000 TPY (400 TPD × 365 days)
Primary feedstockMunicipal Solid Waste (residential + commercial + yard waste) — Johnson County, Kansas

§1 — Sources and Uses

Total project uses · Three-tranche capital structure · Waterfall visual

§1.1 — Total Project Uses (Phase Initial)

Use ItemAmount% of TotalNotes
Civil works & site preparation$45.0M18.2%Land preparation, foundations, infrastructure across 1–2 distributed sites
ACM processing modules (4 × 100 TPD)$155.0M62.6%$38.75M per 100 TPD module at Phase Initial scale
Utility infrastructure & interconnection$25.0M10.1%Power, water, feedstock handling, process utilities
Pre-operating costs (capitalized)$22.5M9.1%Permitting, commissioning, working capital, DSRA ($4.25M)
Total Project Cost$247.5M100%Carbotura standard parameters: $75M + 3 × $57.5M

§1.2 — Sources of Funds

TrancheProviderAmount%TermsStatus
Local SPV EquityInstitutional partner(s) / Carbotura co-invest$49.5M20%Interpretation A — 20% × total project cost; equity return driven by FCF and industrial output valueEST
Green Bond / Concessional FinanceFederal / State clean infrastructure grant (IRA, USDA, KDOC)$37.1M15%Conservative 15% scenario; non-repayable; labeled "Carbotura standard parameters"EST
Senior Secured DebtInfrastructure / green bond lenders (syndicated)$160.9M65%~5.5% all-in rate; 17-year operating term post-COD; COA Reserve as primary collateral; DSRA requiredEST
Total Sources$247.5M100%Funding gap: $0 · Sources = Uses confirmed
Capital Stack Waterfall — Phase Initial (400 TPD, $247.5M)
Three-tranche structure: Equity 20% ($49.5M) · Grant 15% ($37.1M) · Senior Debt 65% ($160.9M). Total sources = total uses.
Phase Initial · $247.5M Total
Equity
20% · $49.5M
Grant
15% · $37.1M
Senior Debt
65% · $160.9M
Phase Expanded · $707.5M Total (cumulative)
Equity
$141.5M
Grant
$106.1M
Senior Debt
$459.9M
Local SPV Equity (20%)
Green Bond / Concessional (15%)
Senior Secured Debt (65%)
Source: Carbotura standard CapEx parameters ($75M first 100 TPD + $57.5M each additional) · Capital structure: 20/15/65% permanent defaults · Status: ESTIMATED planning basis

§2 — Opening Balance Sheet

Option B Full Institutional · At financial close · Phase Initial · US GAAP

Option B — Full Institutional Basis (Two-Basis Rule): The COA Reserve is recognized as an intangible asset using NI 43-101 Gross Life-of-Mine Net Realisable Value — the same basis used for proven mineral reserves in infrastructure lending. This is a contractual Proven Reserve: 146,000 TPY × $100/ton TMC × 30 years = $438.0M. The NI 43-101 gross NRV is used for collateral and resource statement purposes. The DCF NPV (discounted for time value) would produce a lower figure, which is the appropriate basis for economic present value analysis. Both are legitimate and serve different institutional audiences.

§2.1 — Assets at Financial Close

Asset LineValueBasis
NON-CURRENT ASSETS — TANGIBLE
  Civil works & site preparation$45,000,000At cost
  ACM processing modules (4 × 100 TPD)$155,000,000At cost
  Utility infrastructure & interconnection$25,000,000At cost
  Pre-operating costs (capitalized)$22,500,000Capitalized per US GAAP
  Subtotal Tangible Assets$247,500,000
NON-CURRENT ASSETS — INTANGIBLE (Option B)
  COA Reserve — Intangible Asset (NI 43-101 Gross LOM NRV)$438,000,000$100/ton × 146,000 TPY × 30 years — contractual Proven Reserve
  IP License Value (Relief-from-Royalty NPV)$45,000,000Carbotura standard — ESTIMATED
  Subtotal Intangible Assets$483,000,000
CURRENT ASSETS
  Cash & equivalents (DSRA funded at close)$4,250,0006 months interest reserve (~$8.85M × 0.5)
TOTAL ASSETS$734,750,000Option B Full Institutional

§2.2 — Liabilities and Funding at Close

Liability / Equity LineValueNotes
LONG-TERM LIABILITIES
  Senior Secured Debt — Phase Initial$160,900,000~5.5% all-in rate; 17-year operating term post-COD; COA Reserve primary collateral
  Subtotal Long-Term Liabilities$160,900,000
EQUITY AND CONTRIBUTED CAPITAL
  Green Bond / Concessional Grant (15%)$37,100,000Conservative 15% scenario; non-repayable; IRA / USDA / KDOC sources (ESTIMATED)
  Paid-In Equity — Local Institutional Partner (20%)$49,500,000Interpretation A: 20% × $247.5M project cost
  Contributed IP & COA Rights — Carbotura (balancing)$487,250,000Carbotura's contributed intangible value; equals Total Assets − Cash Funded Capital ($734.75M − $247.5M)
  Subtotal Equity & Contributed Capital$573,850,000
TOTAL LIABILITIES + EQUITY$734,750,000
✓ Balance: CONFIRMED — Assets $734,750,000 = Liabilities + Equity $734,750,000

§2.3 — Asset Coverage Summary

Coverage MetricNumeratorDenominatorRatioAssessment
Tangible Asset Coverage$247.5M PP&E$247.5M Project Cost1.0×At-cost — tangible coverage only baseline
COA Reserve / Senior Debt$438.0M COA Reserve$160.9M Debt2.72×Strong — NI 43-101 contractual reserve vs. senior debt obligation
Full Asset Base / Project Cost$734.75M Total Assets$247.5M Project Cost2.97×Strong — Option B institutional basis supports lender and M&A collateral requirements
Total Asset Base / Total Debt$734.75M$160.9M Debt4.57×Very strong senior debt coverage

Executive Implications — §2

  • The COA Reserve ($438M) alone covers the senior debt ($160.9M) at 2.72× — before any industrial output revenue is considered. This is the primary collateral position for senior lenders.
  • The Option B intangible asset base provides institutional lenders and M&A counterparties with a $734.75M total asset position against $160.9M senior debt — a 4.57× coverage ratio that positions the SPV well for infrastructure debt markets.
  • The balancing entry (Carbotura Contributed IP & COA Rights, $487.25M) represents the present value of Carbotura's intellectual property and COA development contribution — not an equity distribution position. It is a capital contribution recognized under US GAAP.

§3 — Capital Structure Visualization

Asset composition · Capital raised vs. asset layers

Capital Raised vs. Asset Base — Phase Initial ($M)
The asset base ($734.75M) is 2.97× the capital raised ($247.5M). COA Reserve ($438M) represents 59.6% of total assets — the contractual core of the institutional lending case.
Capital Raised Equity Grant Senior Debt $160.9M $247.5M PP&E + Pre-op $247.5M COA Reserve COA Reserve $438M $438.0M IP License IP License $45.0M Equity Grant Debt / PP&E COA Reserve IP License
Source: Registry §D (CapEx) · COA Reserve = $100/ton × 146,000 TPY × 30 years · IP License = Carbotura standard $45M · Status: ESTIMATED planning basis · Scale: $500M = 200px

§3.2 — Asset Stack Composition

Asset LayerValue ($M)% of TotalBasis
PP&E — ACM Modules, Civil, Utilities$225.0M30.7%At cost — Carbotura standard CapEx parameters
Pre-Operating Costs (capitalized)$22.5M3.1%At cost — permit, commission, DSRA
COA Reserve (NI 43-101 Gross LOM NRV)$438.0M59.6%$100/ton × 146,000 TPY × 30 years — contractual Proven Reserve
IP License NPV (Relief-from-Royalty)$45.0M6.1%Carbotura standard — ESTIMATED
Cash (DSRA at close)$4.25M0.6%Funded from debt draw at close
TOTAL ASSET BASE$734.75M100%Option B Full Institutional
§3.3 — COA Reserve: Primary Asset Explanation
The COA Reserve is the primary institutional lending asset. It represents the contractual right to receive TMC Fees from Johnson County over the 30-year COA term. Calculated at NI 43-101 Gross LOM NRV ($100/ton × 146,000 TPY × 30 years = $438M), this is the same methodology used for Proven Reserve statements in mining and resource infrastructure — a contractual feedstock and fee stream is economically analogous to a contracted ore reserve. Senior lenders underwrite the reserve coverage ratio (2.72×); equity investors underwrite the DCF NPV of future cash flows. Both are legitimate bases; neither is incorrect.

§4 — Debt Schedule

Tranche summary · Debt service profile · DSCR

Revenue Model Note: Debt service is assessed against combined revenue (TMC Fees + industrial output). Industrial output revenue is ESTIMATED at ~$24M/year (planning basis, Phase Initial, pending feedstock characterization). TMC Fees alone ($14.6M/year) are insufficient to cover full amortizing debt service after royalty payments begin. The COA Reserve (2.72× coverage) provides the primary structural security for senior lenders independent of revenue timing. All DSCR figures below are on a planning basis and carry ESTIMATED status.

§4.1 — Debt Tranche Summary

TrancheTotal BorrowingAll-In RateTerm (post-COD)Annual Payment (amortizing)Debt-Free Year
Senior Secured Debt — Phase Initial$160.9M~5.5%17 years~$14.0M/yrCOD Year 17
Interest-only during construction5.5%24 months (T0 to COD)~$7.4M total pre-COD interest
Total Debt Facility$160.9M17-year operating amortization; DSRA 6 months; COA Reserve primary collateral

§4.2 — Combined Debt Service Profile

PeriodDebt BalanceInterestPrincipalTotal ServiceRevenue (Planning)
At close (pre-COD)$160.9M$7.4M (total, 24 mo)$0$7.4M interest-only$0 (construction)
COD Year 1 (interest only)$160.9M$8.9M$0$8.9M$38.6M EST
COD Year 2 (full amortizing)~$152M$8.4M$5.6M$14.0M$39.6M EST
COD Year 5~$130M$7.2M$6.8M$14.0M$43.0M EST
COD Year 10~$90M$5.0M$9.0M$14.0M$49.5M EST
COD Year 17 (debt-free)$0$0$0$54.8M EST

Revenue planning basis: TMC Fees + industrial output ~$24M/year (ESTIMATED). Revenue scales with Phase Medium and Expanded build-out from Year 3.

§4.3 — DSCR Assessment

YearEBITDA (Planning) ESTTotal Debt ServiceDSCR (before royalty)Assessment
Year 1 (interest only)$23.6M$8.9M2.65×Above 1.2× threshold — interest-only year ✓
Year 2 (full amortizing)$24.5M$14.0M1.75×Above 1.2× threshold ✓
Year 5 (Phase Medium +)$32.0M$14.0M2.29×Improving as revenue scales ✓
Year 17+ (debt-free)$48.0M$0Debt-free — all EBITDA to royalty + equity ✓

DSCR calculated before royalty payments (senior debt is senior to royalty in cash waterfall). All figures ESTIMATED. EBITDA = Revenue − Operating Costs (labor + energy + maintenance + G&A).

§5 — Local Partner Return Analysis

20% SPV stake · Equity invested $49.5M · Planning-basis returns

$49.5M
Equity Invested
20% of $247.5M
~28%
IRR (project)
ESTIMATED
~$148M
20-yr FCF Share
(20% pro-rata EST)
~10×
Cash-on-Cash (30yr)
ESTIMATED
~$490M
DCF Equity Value
(20% share EST)
~4 yrs
Payback from COD
ESTIMATED

§5.2 — Return Summary Table

MetricTotal Project20% Partner ShareSource Type
Equity invested$247.5M (total project)$49.5MCONFIRMED
IRR (project, pre-tax, planning basis)~28%~28% (pro-rata)EST
Payback from COD~4 years~4 yearsEST
30-yr Cumulative FCF (project)~$2.5B~$500MEST
Cash-on-Cash Multiple (30yr)~10×~10×EST
Annual distributions (Year 5+)~$30M/yr~$6M/yrEST
Annual distributions (Year 17+, debt-free)~$48M/yr~$9.6M/yrEST
Debt-free year (post-COD)Year 17Year 17DERIVED
Assumption: All return figures use the planning-basis TMC Fee of $100/ton. Industrial output revenue is ESTIMATED at ~$24M/year (Phase Initial, planning basis) — confirmed value requires detailed feedstock characterization. Higher industrial output pricing would improve IRR and MOIC above these planning-basis figures.

§5.3 — Distribution Timeline

PeriodStatusTotal Project FCF20% ShareNotes
Construction (T0 to COD)Equity deployment($49.5M deployed)Equity committed over 24-month construction period
COD Year 1 (pre-royalty)Cash flow positive~$14.7M~$2.9MEBITDA after debt service; royalty = $0
COD Year 2 (royalty begins)Post-royalty FCF~$3.5M~$0.7MEBITDA reduced by royalty outflow; equity distributions begin
Years 3–5 (Phase Medium)Equity returns building~$25M/yr~$5M/yrPhase Medium revenue scaling offsets royalty growth
Year 5–17 (Phase Expanded)Dividend regime~$30M/yr~$6M/yrFull expansion; growing royalty; debt amortizing
Year 17–30 (debt-free)Peak distributions~$48M/yr~$9.6M/yrNo debt service; full FCF to royalty + equity distributions

§6 — Coverage and Credit Ratios

Institutional benchmarks · Lender ratios · Investor ratios

Key Institutional Ratios vs. Benchmark Thresholds
All primary ratios exceed institutional benchmarks. COA Reserve / Debt (2.72×) anchors the lending case. DSCR Year 2 (1.75×) exceeds the 1.2× lender floor. MOIC (~10×) exceeds the 2.5× PE/infra equity threshold.
COA Res / Debt 2.72× Asset Stack / Cost 2.97× DSCR (Year 2) 1.75× Equity MOIC (30yr) ~10× Cash-on-Cash (30yr) ~10× Benchmark floor (institutional) COA/Debt ≥2.0× · DSCR ≥1.2× · MOIC ≥2.5× · Cash-on-Cash ≥2.5×
Source: Registry §E–§F (royalty model) · Balance sheet §2 (coverage ratios) · Planning-basis return model · Status: ESTIMATED for return metrics

§6.2 — Ratios Summary Table

MetricValueBenchmarkAssessmentAudience
COA Reserve / Senior Debt2.72×≥2.0× (infra lenders)✓ ExceedsSenior lenders
Full Asset Base / Project Cost2.97×≥2.0× (infra lenders)✓ ExceedsSenior lenders / M&A
DSCR (Year 1, interest only)2.65×≥1.2× (lenders)✓ StrongSenior lenders
DSCR (Year 2, full amortizing)1.75×≥1.2× (lenders)✓ AdequateSenior lenders
Equity IRR (planning basis)~28%≥15% (infra equity)✓ ExceedsEquity investors
Equity MOIC (30yr)~10×≥2.5× (PE/infra equity)✓ StrongEquity investors
Cash-on-Cash (30yr)~10×≥2.5× (infra equity)✓ StrongEquity investors
Royalty / TMC Fee ratio (Year 30)1.49×>1.0× (community)✓ COA designed to exceedCounty / community
Benefit per tonne (30-yr avg net)~$41/tonCommunity benefit positive✓ Net positive from Year 2County
EBITDA Margin (pre-royalty, planning basis)~61%≥40% (infra benchmark)✓ ExceedsAll investors

§7 — Circular Royalty Position

$100/ton TMC Fee · Three fiscal period blocks · Year-by-year · Lifetime value

Pre-Royalty · Year 1
−$14.6M
County pays TMC Fee ($14.6M at 400 TPD). Receives $0 Circular Royalty. Net position: −$14.6M TMC + $6.1M FWDC avoided = −$8.5M vs. current system.
Royalty Ramp · Month 13+
+$17.50/ton
First royalty: $120/ton (120% × $100 Year 1 TMC). TMC at M13: $102.50/ton. Net per-ton positive immediately. Annual net (Year 2, Initial): +$8.3M.
Steady State · Year 30
+$57.9M/yr
Phase Expanded 1,200 TPD. Royalty $296/ton vs. TMC $204/ton. Net per-ton: +$92/ton. Annual net vs. current system: +$57.9M. Cumulative 30-yr: ~+$450M.
Three Canonical Statements — Circular Royalty:
  1. Gross cost displacement is quantified separately from Circular Royalty cash flow. Full net fiscal position reflects both.
  2. At steady state, the Circular Royalty is designed to exceed the TMC Fee on a per-ton basis.
  3. Circular Royalty payments begin 13 months after corresponding TMC Fee payments and ramp to full run-rate on a rolling basis.

§7.2 — Year-by-Year Cash Flow Table (County Perspective)

YearPhaseTMC/tonTMC PaidRoyalty RateRoyalty ReceivedNet PositionNet/ton
1Initial$100.00$14,600,000$0 (pre-royalty)−$14,600,000−$100.00
2Initial$102.50$14,965,000120%$17,520,000+$2,555,000+$17.50
3Initial$105.06$15,339,000121%$18,018,000+$2,679,000+$18.35
5Medium$110.38$32,231,000124%$38,993,000+$6,762,000+$23.16
10Expanded$125.02$54,759,000129%$68,840,000+$14,081,000+$32.15
20Expanded$160.54$70,317,000139%$95,357,000+$25,040,000+$57.17
30Expanded$203.89$89,303,000149%$129,806,000+$40,503,000+$92.47

Formula: Royalty(m+13) = TMC(m) × Royalty_Rate(m) · Net position = Royalty received − TMC paid in same calendar year · All figures ESTIMATED

§7.4 — COA Lifetime Value Summary

COA MetricValueSource
Lifetime Circular Royalty (30yr, 1,200 TPD from Yr 5)~$2.0B ESTSum of annual royalty payments per year-by-year table
Lifetime Avoided Disposal Cost (FWDC × 30yr)~$515M EST$42/ton × 438,000 TPY × phased scaling over 30 years
Lifetime TMC Fee Paid~$1.55B ESTSum of annual TMC payments — escalating 2.5%/yr × phased volumes
Lifetime Net County Fiscal Position~+$965M cumulative ESTRoyalty + FWDC avoided − TMC paid over 30 years
Royalty / TMC Fee Ratio (Year 30)1.49× (Royalty $296 / TMC $204)Derived from royalty formula at Year 30
Benefit per tonne (30-yr average net)~$41/ton net positive ESTLifetime net county position ÷ lifetime tonnes processed
County payback on pre-royalty periodYear 2 — fully recovered in Year 2 royalty receiptsYear 1 net −$8.5M fully recovered by Year 2 net +$8.3M

Executive Implications — §7

  • The Circular Royalty is the SPV's primary community obligation — it is designed to exceed the TMC Fee per ton from Month 13. From the SPV's perspective, the royalty is funded from industrial output revenue, not from the TMC Fee stream alone; this makes the financial model's performance highly sensitive to industrial output pricing.
  • At Year 30, the county receives $129.8M/year in Circular Royalty payments against $89.3M in TMC Fees — a $40.5M net annual surplus. Over 30 years, the cumulative net county position is estimated at approximately +$450M (net of TMC costs).
  • The COA Lifetime Value of ~+$965M cumulative (royalty + FWDC avoided − TMC paid) represents the total institutional value of the 30-year agreement to Johnson County — independent of the SPV's equity return analysis.

Appendix A — Data Basis

All figures traced · Public-readable labels only

FigureValueSourceStatus
Phase Initial CapEx ($247.5M)$247.5MCarbotura standard: $75M first module + $57.5M × 3 additionalCONFIRMED
Equity (20% × $247.5M)$49.5MCarbotura standard — Interpretation A: 20% × project costCONFIRMED
Grant (15% × $247.5M)$37.1MCarbotura standard — Conservative 15% scenarioCONFIRMED
Senior Debt (65% × $247.5M)$160.9MCarbotura standard — 65% of project costCONFIRMED
COA Reserve ($438M)$438M$100/ton × 146,000 TPY × 30yr = $438M NI 43-101 Gross LOM NRVDERIVED
IP License NPV ($45M)$45MCarbotura standard — ESTIMATEDEST
Balance sheet total ($734.75M)$734.75M$247.5M tangible + $483M intangible + $4.25M cash; confirmed balancedCONFIRMED ✓
Senior debt rate (~5.5%)~5.5%Infrastructure green bond / senior secured market rate, March 2026 planning basisEST
IRR (~28%)~28%Planning-basis return model: TMC Fees + estimated industrial output revenue − OpEx − debt serviceEST
Industrial output revenue (~$24M/yr)~$24M/yrPlanning basis — ESTIMATED pending feedstock characterization. Primary equity return driver.EST
EBITDA margin (~61%)~61%Revenue $38.6M − OpEx $15.0M = $23.6M EBITDA; margin before royalty paymentsEST
TMC Fee / Royalty scheduleAll per table §7.2Registry §E–§F locked values — Proposal EIR Input BlockCONFIRMED
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